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JKBP-1200 4000-20000pcs/h 6-12inch Automatic Super Tortilla Production Line Machine

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Model Number: JKBP-1200

Production Capacity:  6 inch: 18000-20000pcs/h    8 inch: 14000-16000pcs/h    

                                                10 inch: 8000-10000pcs/h    12 inch: 4000-6000pcs/h   

Power Supply: 380V/220V/Customized

Total Power: 180 kw

Control System: PLC + Touch Screen

Error Alarm: Automatically Shut Down and Display The Error Code

Production Data Tracking: Record Parameters Output, Temperature, Speed

Contact Parts Material:  Food-Grade 304 Stainless Steel Construction

Safety Protection: Emergency Stop Button, Protective Cover

Multi-Language Interface: English, Chinese, Spanish, Arabic, German, French

Installation Service: Engineers on-Site Service (Additional Quote)

Warranty Period: 1 Year

  • JKBP-820

  • JinKeJiXie

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The JKBP-1200 Super Tortilla Production Line is a fully automated, PLC-controlled system designed for high-volume production of premium-quality tortillas in 6-inch to 12-inch sizes. With a maximum output of 20,000 pieces/hour (6-inch), this line integrates advanced food-grade stainless steel construction, precision control, and multi-stage processing to ensure consistent texture, thickness, and taste. Ideal for industrial-scale tortilla manufacturers, it covers every step from dough dividing to packaged tortillas, minimizing labor and maximizing efficiency.

 

Key Processing Stages

1. Dough Dividing & Rounding

Dividing: Uniformly cuts dough into precise portions using servo-driven mechanisms, ensuring weight consistency (±1% tolerance).

 

Rounding: Forms dough balls with smooth surfaces (critical for even pressing), via gentle rotary rounding units.

 

2. Pressing & Proofing

Pressing: Hydraulic/pneumatic presses flatten dough balls into perfect circles (adjustable thickness: 0.5–3.0 mm).

 

Proofing: Controlled resting chamber (temperature/humidity adjustable) relaxes gluten for optimal elasticity.

 

3. Baking & Cooling

Baking: Multi-zone gas/electric oven with PID temperature control (180–250°C) ensures even baking without charring.

 

Cooling: Multi-tier conveyor cooling system reduces tortilla temperature to <30°C, preventing condensation in packaging.

 

4. Stacking & Packaging

Stacking: Automated counters align tortillas into stacks (customizable counts: 10–50 pieces/stack).

 

Packaging: Optional integration with flow wrappers or vacuum sealers for airtight, hygienic packaging.

 

Technical Highlights

Smart Control: PLC + touchscreen interface with real-time monitoring (speed, temperature, output tracking).

 

Safety & Hygiene: Food-grade 304 stainless steel contact parts, emergency stop buttons, and protective covers.

 

Global Readiness: 380V/220V power options, multi-language interface (English, Chinese, Spanish, etc.), and 1-year warranty.

 

Scalability: Supports 6–12-inch tortillas with quick size changeovers (tooling adjustments <15 mins).

 

Installation & Support: Includes optional on-site engineer service for setup and training.



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