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The JKBP-1200 Super Tortilla Production Line is a fully automated, PLC-controlled system designed for high-volume production of premium-quality tortillas in 6-inch to 12-inch sizes. With a maximum output of 20,000 pieces/hour (6-inch), this line integrates advanced food-grade stainless steel construction, precision control, and multi-stage processing to ensure consistent texture, thickness, and taste. Ideal for industrial-scale tortilla manufacturers, it covers every step from dough dividing to packaged tortillas, minimizing labor and maximizing efficiency.
Key Processing Stages
1. Dough Dividing & Rounding
Dividing: Uniformly cuts dough into precise portions using servo-driven mechanisms, ensuring weight consistency (±1% tolerance).
Rounding: Forms dough balls with smooth surfaces (critical for even pressing), via gentle rotary rounding units.
2. Pressing & Proofing
Pressing: Hydraulic/pneumatic presses flatten dough balls into perfect circles (adjustable thickness: 0.5–3.0 mm).
Proofing: Controlled resting chamber (temperature/humidity adjustable) relaxes gluten for optimal elasticity.
3. Baking & Cooling
Baking: Multi-zone gas/electric oven with PID temperature control (180–250°C) ensures even baking without charring.
Cooling: Multi-tier conveyor cooling system reduces tortilla temperature to <30°C, preventing condensation in packaging.
4. Stacking & Packaging
Stacking: Automated counters align tortillas into stacks (customizable counts: 10–50 pieces/stack).
Packaging: Optional integration with flow wrappers or vacuum sealers for airtight, hygienic packaging.
Technical Highlights
Smart Control: PLC + touchscreen interface with real-time monitoring (speed, temperature, output tracking).
Safety & Hygiene: Food-grade 304 stainless steel contact parts, emergency stop buttons, and protective covers.
Global Readiness: 380V/220V power options, multi-language interface (English, Chinese, Spanish, etc.), and 1-year warranty.
Scalability: Supports 6–12-inch tortillas with quick size changeovers (tooling adjustments <15 mins).
Installation & Support: Includes optional on-site engineer service for setup and training.
Key Features of Our Super Tortilla Production Line
Dough Mixer
Uniformly blends flour, water, oil, and other ingredients into high-quality dough
Precision-controlled mixing ratios and speeds ensure consistent dough texture
Dough Sheeter
Transforms mixed dough into uniform thin sheets through high-precision rollers
Maintains exact thickness and smooth surface for optimal processing
Forming Machine
Cuts sheets into perfect rounds or squares for burrito production
Adjustable cutting dimensions accommodate various product specifications
Cooking System (Baking/Frying)
Advanced temperature and timing controls for consistent crispness and flavor
Flexible configuration for either baked or fried product variants
Automatic Filling Machine
Precisely deposits meat, vegetables, cheese or custom fillings
Adaptable to different filling types and placement patterns
Burrito Rolling Machine
Expertly forms filled dough into tight, uniform burrito shapes
Adjustable rolling parameters ensure perfect product presentation
Packaging System
Customizable packaging solutions for various product sizes and materials
Ensures freshness and facilitates retail-ready presentation
Our production line combines precision engineering with flexible customization to deliver consistent quality and efficient throughput for burrito manufacturers of all scales. Each component is designed for seamless integration and optimal performance in your production environment.
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The JKBP-1200 Super Tortilla Production Line is a fully automated, PLC-controlled system designed for high-volume production of premium-quality tortillas in 6-inch to 12-inch sizes. With a maximum output of 20,000 pieces/hour (6-inch), this line integrates advanced food-grade stainless steel construction, precision control, and multi-stage processing to ensure consistent texture, thickness, and taste. Ideal for industrial-scale tortilla manufacturers, it covers every step from dough dividing to packaged tortillas, minimizing labor and maximizing efficiency.
Key Processing Stages
1. Dough Dividing & Rounding
Dividing: Uniformly cuts dough into precise portions using servo-driven mechanisms, ensuring weight consistency (±1% tolerance).
Rounding: Forms dough balls with smooth surfaces (critical for even pressing), via gentle rotary rounding units.
2. Pressing & Proofing
Pressing: Hydraulic/pneumatic presses flatten dough balls into perfect circles (adjustable thickness: 0.5–3.0 mm).
Proofing: Controlled resting chamber (temperature/humidity adjustable) relaxes gluten for optimal elasticity.
3. Baking & Cooling
Baking: Multi-zone gas/electric oven with PID temperature control (180–250°C) ensures even baking without charring.
Cooling: Multi-tier conveyor cooling system reduces tortilla temperature to <30°C, preventing condensation in packaging.
4. Stacking & Packaging
Stacking: Automated counters align tortillas into stacks (customizable counts: 10–50 pieces/stack).
Packaging: Optional integration with flow wrappers or vacuum sealers for airtight, hygienic packaging.
Technical Highlights
Smart Control: PLC + touchscreen interface with real-time monitoring (speed, temperature, output tracking).
Safety & Hygiene: Food-grade 304 stainless steel contact parts, emergency stop buttons, and protective covers.
Global Readiness: 380V/220V power options, multi-language interface (English, Chinese, Spanish, etc.), and 1-year warranty.
Scalability: Supports 6–12-inch tortillas with quick size changeovers (tooling adjustments <15 mins).
Installation & Support: Includes optional on-site engineer service for setup and training.
Key Features of Our Super Tortilla Production Line
Dough Mixer
Uniformly blends flour, water, oil, and other ingredients into high-quality dough
Precision-controlled mixing ratios and speeds ensure consistent dough texture
Dough Sheeter
Transforms mixed dough into uniform thin sheets through high-precision rollers
Maintains exact thickness and smooth surface for optimal processing
Forming Machine
Cuts sheets into perfect rounds or squares for burrito production
Adjustable cutting dimensions accommodate various product specifications
Cooking System (Baking/Frying)
Advanced temperature and timing controls for consistent crispness and flavor
Flexible configuration for either baked or fried product variants
Automatic Filling Machine
Precisely deposits meat, vegetables, cheese or custom fillings
Adaptable to different filling types and placement patterns
Burrito Rolling Machine
Expertly forms filled dough into tight, uniform burrito shapes
Adjustable rolling parameters ensure perfect product presentation
Packaging System
Customizable packaging solutions for various product sizes and materials
Ensures freshness and facilitates retail-ready presentation
Our production line combines precision engineering with flexible customization to deliver consistent quality and efficient throughput for burrito manufacturers of all scales. Each component is designed for seamless integration and optimal performance in your production environment.
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