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The Quick Fully Automated Multi Function Flatbread Counter Stacker is a revolutionary solution designed to streamline the stacking and counting of flatbreads, including chapatis, tortillas, naan, and pitas. Engineered for high-speed commercial environments, this machine eliminates manual labor, reduces product damage, and ensures precise portion control for efficient packaging and distribution.
Featuring advanced robotic arms and intelligent vision systems, the stacker identifies and aligns each flatbread with millimetric precision, regardless of size, thickness, or shape. Its multi-function design accommodates both round and irregularly shaped flatbreads, making it ideal for diverse production lines. The system integrates seamlessly with existing ovens, conveyors, and packaging machines, creating a fully automated workflow that enhances productivity and reduces waste.
High-Speed Stacking with Vision Technology:
3D camera system detects flatbread position, orientation, and thickness in real-time, achieving stacking speeds up to 200 pieces per minute.
Adaptive gripper arms with soft silicone pads handle delicate flatbreads without tearing or deformation, suitable for crispy, soft, or stuffed varieties.
Multi-Function Flexibility:
Adjustable stack height (1cm–20cm) and customizable layer configurations (single or multi-layer stacking) to meet packaging requirements.
Quick-change tooling allows switching between different flatbread types in under 3 minutes, supporting mixed production runs.
Precision Counting & Quality Control:
Laser sensors count each flatbread with 100% accuracy, generating real-time production data for inventory management.
Reject mechanism automatically removes damaged or misshapen products before stacking, ensuring only perfect items reach the packaging stage.
Space-Saving & Easy Integration:
Compact footprint (1.5m x 1m) fits into tight production lines, with adjustable conveyor heights to match existing equipment.
Plug-and-play interface compatible with major PLC systems, enabling seamless integration with ERP software for production tracking.
Low Maintenance & Hygienic Design:
Stainless steel frame and food-grade lubricants ensure compliance with strict hygiene standards.
Self-diagnostic software alerts operators to minor issues, and removable components simplify daily cleaning.
Bakery & Flatbread Manufacturers: Ideal for large-scale producers of chapatis, tortillas, and naan, ensuring efficient stacking for retail packs, bulk orders, or food service distribution.
QSR & Fast Casual Restaurants: Integrates with in-store production lines to stack fresh flatbreads for immediate use or refrigeration, reducing prep time during rush hours.
Frozen Food Industry: Accurately stacks pre-cooked flatbreads for freezing, ensuring uniform layers that simplify portioning and reheating for consumers.
Convenience Stores & Retail Chains: Enables consistent packaging of grab-and-go flatbread products, enhancing shelf appeal with neatly stacked, visually uniform items.
Q: Can the stacker handle uneven or irregularly shaped flatbreads?
A: Yes, the vision system adapts to variations in shape and size, including handmade-style flatbreads with uneven edges.
Q: What is the maximum weight capacity per stack?
A: The standard model handles stacks up to 5kg (approximately 500 thin chapatis), with heavy-duty models available for larger capacities.
Q: Does the machine require compressed air?
A: No, the stacker operates on electric power only, with energy consumption averaging 1.2kW per hour during full operation.
Q: Can it stack frozen flatbreads?
A: Yes, the gripper arms are designed for cold environments, and the system can be equipped with anti-freeze coatings for frozen food applications.
The Quick Fully Automated Multi Function Flatbread Counter Stacker is a revolutionary solution designed to streamline the stacking and counting of flatbreads, including chapatis, tortillas, naan, and pitas. Engineered for high-speed commercial environments, this machine eliminates manual labor, reduces product damage, and ensures precise portion control for efficient packaging and distribution.
Featuring advanced robotic arms and intelligent vision systems, the stacker identifies and aligns each flatbread with millimetric precision, regardless of size, thickness, or shape. Its multi-function design accommodates both round and irregularly shaped flatbreads, making it ideal for diverse production lines. The system integrates seamlessly with existing ovens, conveyors, and packaging machines, creating a fully automated workflow that enhances productivity and reduces waste.
High-Speed Stacking with Vision Technology:
3D camera system detects flatbread position, orientation, and thickness in real-time, achieving stacking speeds up to 200 pieces per minute.
Adaptive gripper arms with soft silicone pads handle delicate flatbreads without tearing or deformation, suitable for crispy, soft, or stuffed varieties.
Multi-Function Flexibility:
Adjustable stack height (1cm–20cm) and customizable layer configurations (single or multi-layer stacking) to meet packaging requirements.
Quick-change tooling allows switching between different flatbread types in under 3 minutes, supporting mixed production runs.
Precision Counting & Quality Control:
Laser sensors count each flatbread with 100% accuracy, generating real-time production data for inventory management.
Reject mechanism automatically removes damaged or misshapen products before stacking, ensuring only perfect items reach the packaging stage.
Space-Saving & Easy Integration:
Compact footprint (1.5m x 1m) fits into tight production lines, with adjustable conveyor heights to match existing equipment.
Plug-and-play interface compatible with major PLC systems, enabling seamless integration with ERP software for production tracking.
Low Maintenance & Hygienic Design:
Stainless steel frame and food-grade lubricants ensure compliance with strict hygiene standards.
Self-diagnostic software alerts operators to minor issues, and removable components simplify daily cleaning.
Bakery & Flatbread Manufacturers: Ideal for large-scale producers of chapatis, tortillas, and naan, ensuring efficient stacking for retail packs, bulk orders, or food service distribution.
QSR & Fast Casual Restaurants: Integrates with in-store production lines to stack fresh flatbreads for immediate use or refrigeration, reducing prep time during rush hours.
Frozen Food Industry: Accurately stacks pre-cooked flatbreads for freezing, ensuring uniform layers that simplify portioning and reheating for consumers.
Convenience Stores & Retail Chains: Enables consistent packaging of grab-and-go flatbread products, enhancing shelf appeal with neatly stacked, visually uniform items.
Q: Can the stacker handle uneven or irregularly shaped flatbreads?
A: Yes, the vision system adapts to variations in shape and size, including handmade-style flatbreads with uneven edges.
Q: What is the maximum weight capacity per stack?
A: The standard model handles stacks up to 5kg (approximately 500 thin chapatis), with heavy-duty models available for larger capacities.
Q: Does the machine require compressed air?
A: No, the stacker operates on electric power only, with energy consumption averaging 1.2kW per hour during full operation.
Q: Can it stack frozen flatbreads?
A: Yes, the gripper arms are designed for cold environments, and the system can be equipped with anti-freeze coatings for frozen food applications.
